Printing
The Unit is equipped with 9 color Roto-Gravure Printing with last printing station for reverse printing machine with contemporary features like auto-registration, web video, and defect detection system – which ensure consistent and high-quality multi-color printing.
Rotogravure Printing
- Printing up to 9 color (with one colour reverse)
- Auto Registration Control
- Web Video & Defect Detection System (ACT)
- Full reverse printing station to print on surface and reverse combination at a time.
- Printing Width: Up to 1300mm
- Roll Width: Up to 1000mm
- Speed : 350 Mts / min
- Cold Seal printing
- Sleeve Technology for better printing
- Viscosity control for better printing quality
Material Print Range:
- OPP: 12-25 microns
- BOPP: 15-40 microns
- CPP: 30 microns
- MET PET: 8-30 microns
- MET BOPP: 12-30 microns
- Polyester – PET: 8-30 microns
- LDPE: 40-60 microns
- HDPE: 40-60 microns
- Paper: 40-120 gsm
- ALU Foil: 20-40 microm
- BOPA: 15-40 micron
- Nylon Film: 15-60 micron
- PVC Shrink: 15-30 micron
- Cellophane: 15-40 micron
- BOPA: 15-40 micron
- Nylon Film: 15-60 micron
- PVC Shrink: 15-30 micron
- Cellophane: 15-40 micron
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Lamination
We have 1 solvent less lamination machine which help us to meet the requirements of various industries. Solvent-free lamination ensures that the packaged product is safe for consumption.
- 1 Lamination machine from Nord Meccanica, Italy
- 375 mts per minute speed
TECHNICAL DATA
- Coated web width- 1315 mm
- Max. web width 1330 mm
- Max Core width with expanding chucks 1300 mm
- Max Core width with Standard cones. 1340 mm
- Minimum web width 650 mm
- Unwinder reel diameter 850 mm
- Rewinder reel diameter. 850 mm
- Core size
– unwinder: 3”= 76 mm & 6”= 152 mm
– rewinder 6”= 152 mm - Max web tension
– unwinder 20 kg (200 N)
– rewinder 25 kg (250 N) - Taper tension on rewinder up to 60% of the set value.
- Min. web tension
– unwinder: 2 kg (20 N)
– rewinder: 4 kg (40 N) - Max reel weight: 800 kg
- Max mechanical speed: 375 m/min
LIST OF SUBSTRATES TO BE PROCESSED *
COATED WEB:
BOPP: 12 – 80 μm
PETP: 10 – 30 μm
LDPE, LLDPE: 30 – 200 μm
OPA: 12 – 18 μm
NYLON CAST: 30 – 80 μm
ALU: 12 – 40 μm
PP CAST: 60 – 150 μm
PAPER: 40 – 150 gr/m²
LAMINATED WEB:
BOPP: 12 – 80 μm
PP CAST: 20 – 150 μm
ALU: 9 – 40 μm
LDPE, LLDPE: 20 – 200 μm
DIFFERENT COEXTRUDED MATERIALS: 25 – 200 μm
NYLON CAST: 20 – 80 μm
PETP: 8 – 30 μm
OPA: 12 – 18 μm
PAPER: 40 – 150 gr/ m²
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Slitting
High-quality slitting machine to ensure that the coils are wound properly and are free to use on the FFS machines.
Position , type of unwind- Separate
Maximum web width – 1300 mm (1650 mm)
Maximum unwind diameter- 1000 mm (1200 mm)
Unwind core inner diameter- 76 mm and 152 mm
Maximum rewind diameter – 600 mm
Rewind core inner diameter – 76 mm (152 mm/70 mm on request)
Minimum slit width– 50 mm (25 mm)
Maximum machine speed- 800 m/min
Materials handled- Plastic films, flexible packaging laminates
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Pouching
Branding is a decisive factor in the success of any product. Pouches of various types offer a different dimension to branding.Our packaging facilities can make customized pouches such as Side sealed, Center Sealed, Side Gusset, Stand up, Reusable pouch, and pouches with Zip Lock, D-Cut, V-Notch, Loop, Easy Pour for Liquid packaging etc.
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Storage and Packing
To support the high volumes of manufacturing, we have a large warehouse to sort and store the raw materials as well as finished stock. There is a complete rack system which ensures the goods are stored in an organised and ready to use or ready to dispatch condition.
We have the facility to pack in cartons, PE Bags, wooden pallets and also plastic pallets which helps us to meet different packing standards.